how to calculate cnc turning cycle time
how to calculate cnc turning cycle time
Blog Article
Calculating CNC turning cycle time is key to estimating job duration, cost, and machine utilization. Here’s a simple breakdown of how to calculate CNC turning cycle time:
???? Basic CNC Turning Cycle Time Formula
Cycle Time (min) = Cutting Time + Non-Cutting Time
Let’s break that down.
???? 1. Cutting Time (CT)
For straight turning operations:
CT = (L + A) / (f × N)
Where:
-
L = Length of the cut (in mm or inches)
-
A = Approach/retract length (usually 2–5 mm extra)
-
f = Feed rate (mm/rev or in/rev)
-
N = Spindle speed (RPM)
Example:
Turning a 100 mm long part
Feed rate = 0.2 mm/rev
RPM = 600
Approach = 3 mmCT = (100 + 3) / (0.2 × 600) = 0.858 minutes (about 51.5 seconds)
⚙️ 2. Non-Cutting Time
This includes:
-
Tool changes
-
Part loading/unloading
-
Spindle acceleration/deceleration
-
Rapid positioning
Estimate based on your machine setup or use the machine’s control software for precision.
Rough average: 0.5–2 minutes per part
???? Full Cycle Time Example
Let’s say:
-
Cutting time = 0.86 min
-
Non-cutting time = 1.2 min
Total Cycle Time = 0.86 + 1.2 = 2.06 minutes per part
Multiply by the number of parts to get total production time.
????️ Pro Tip
For multi-tool operations (facing, OD turning, grooving, threading), calculate cutting time for each step separately and add them all up.
You can also use CAM software (like Mastercam or Fusion 360) to simulate the entire program and get an accurate cycle time estimate.
Report this page